AS/400 (IBM i) automation for manufacturing

Your technicians fill out repair orders and service reports on paper. Your operators type those into AS/400 (IBM i). One by one. Every day. legacy bridge eliminates that step - connecting directly to your AS/400 (IBM i) over TN5250 and entering data automatically from scanned documents, exactly as your operator would. No RPG changes. No software on your system.

Steel coils and cut sheet-metal stacks on the floor of an automated rolling line

The problem

Field technicians complete paper repair orders with repair codes, serial numbers, and service dates. Back-office operators manually re-key every field into AS/400 (IBM i) Work Order and Inventory Management menus - whether you run Infor XA (MAPICS), Infor LX (BPCS), Infor System21, JD Edwards World, or a custom RPG application. This creates two problems:

  • Transcription errors that cause warranty disputes and audit failures
  • A single point of failure - when your operator leaves, the workflow stops

How it works

1

Upload or scan the repair order

A photo, PDF, or scan of the document is uploaded to the legacy bridge console. No special format required.

2

AI extracts the fields

legacy bridge reads the document using vision AI - pulling repair order numbers, serial numbers, technician signatures, service dates, and any other configured fields.

3

Data enters your AS/400 (IBM i) via TN5250

The agent navigates your AS/400 (IBM i) menus, locates the correct fields, and types the data - exactly the same way your operator does. Every keystroke is logged.

4

Human review on exceptions

If confidence is below threshold or a field is ambiguous, the agent stops and flags it for human review before writing anything to your system.

What you get

Automated extraction

Repair Orders (e.g. RO-7800644-000), Serial Numbers, service dates - pulled directly from field technician documents.

Audit-ready validation

AI cross-references technician signatures and dates. Full SHA-256 audit chain on every entry.

Legacy sync

Automatically populates Work Order and Inventory Management menus without manual typing or human error.

See it on your AS/400 (IBM i)

Show us your repair order screen. We'll demonstrate legacy bridge automating that exact workflow in 30 minutes.

The legacy bridge team at work